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¡¡OUR CAPABILITIES |
PCB |
ITEM |
TECHNICAL DATA |
Materials |
FR-4, CEM-3, Teflon, Aluminum, Rogers, High Tg, Special materia |
Layer |
1~20 layers |
Max. panel size |
540 ¡Á 520 mm |
Thickness finished |
0.25~5.0 mm |
Copper thickness |
Outer layer£º0.5oz~5oz Inner layer£º0.5oz~4oz |
Tolerance of finished board |
¡À 0.15mm |
Min.line width/sapcking |
0.10mm/0.10mm |
Aperture tolerance |
PTH¡À3MIL£¬NPTH¡À1MIL |
Accuracy of hole position |
¡À2MIL |
Min hole /PAD |
0.1mm/PAD:0.4mm. |
Controlled impedance |
¡À10%£¨min¡À7 Ohm£© |
Outline tolerance |
CNC routing £º¡À0.1mm/? Punching£º¡À0.15mm |
Layer to layer Excursion |
¡À 0.1mm |
V-cut Angular deviation |
0.6~3.2mm |
V-cut Angular deviation |
¡À 5¡ã |
V-CUT Position controller |
¡À 0.1mm |
Min legend |
0.15mm |
Min PAD solder opening |
0.01mm |
Aspect ratio |
10:01 |
Angularity |
¡Ü0.7% |
Antiflaming level |
94V-0 |
Electric strength |
£¾1.3KV/mm |
Peel strength |
1.4N/mm |
Surface finished |
Lead Free HASL,Immersion Gold/Tin/Silver,OSP,Gold Finger Plating,Selective Immersion Gold,Gold Plating |
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PCBA |
Finish |
Choices of various PCB finishes: OSP, Electroless Nickel Immersion Gold, HASL, etc. |
Secondary Operations |
SMT, DIP, BGA, Bonding available in process |
Smaller Component Size |
0201 package component |
Board Size |
Maximum: 460mm x 330mm |
No. Of Layers |
Up to 8 layers |
Conductivity Materials |
Gold, Tin and Bare Copper |
Max Speed of SMT Line |
0.09 second per chip |
Maximum Points per Hours |
36000 pcs per SMT Line |
SMT Line Production Capability |
5,500,000 pcs components per day |
DIP Line Production Capability |
384,000 pcs components per day |
Rework |
De-population and Re-population |
Services We Provide |
Surface Mount Technology - 9 Fully automated SMT lines |
Through Hole Technology - 2x15M two-way sitting Lines |
Ball-Grill Array Technology |
QC Process & Certifications |
RoHS ready and UL approved |
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Plastics injection molding |
Materials |
ABS |
PC/ABS |
PPO (Noryl) |
Polyamide (Nylon) |
TPE (rubber) |
Polycarbonate |
Polypropylene |
Ploystyrene |
Acetal |
PP+(15-50)% GF |
PA+(15-50)%GF |
PBT |
PPS |
Mold Design and Fabrication |
Molds will be designed and tailored to your special needs. Molds will be manufactured by skillful workers, and we will help you develop the mold from various materials, depending on production runs and budget. |
Molding Capabilities |
Overmolding: we utilize different plastic materials and mold on existing components |
Vertical molding: we offer small scale molding for cables/wires, connectors, adapters or small parts. Text or simple graphics can also be molded to a product's body by inserting metal plates. |
Horizontal injection molding: we offer more complex, engineered, large scale manufacturing capabilities from 50 tons to 350 tons |
Multi-shot molding: we can create a soft touch, multi-color, or molded graphics onto a plastic part, to eliminate secondary operations and to achieve cost effective solutions for your product. |
In-mold decoration: value added process to eliminate secondary processes like coating or silkscreen. Images are more durable and long lasting, flat or 3D decoration is available. |
Insert molding: allows you to insert various materials to plastic a mold, to produce durable, ready to use components for your assembly job. |
Thermal & Vacuum Forming: heating a sheet of solid plastic, which in turn is vacuumed onto a mold that can be either male of female in form, and cooled into the final shape. |
Mock-up mold or steel mold for prototyping |
Surfaces Finishes |
Non-Cosmetic or Low Cosmetic: lowest cost with minimum service |
Blasting: dry blasting & wet blasting are available, blast media includes Ceramic beads, Glass beads, Plastic, Aluminum oxide, Silicon carbide, Carborundum, Metal shot and steel grit |
Stone Finishes: The most economical finish, provides a nice release but very little gloss on the plastic part. Good for functional parts in which cosmetics is not important. |
Paper Finishes: gives your product a slightly reflective or glossy shine. It is good for products that require low to medium decorative or visual impact. |
Diamond Polishes: The finest finish on mold. Good for products requiring strong visual impact or lens quality parts. Machine and Hand Polishing are available depending on different applications |
Laser Engraving: complex, precise and clean marking can be achieved by using computerized laser devices |
Wet Paint: provides protection to plastic component. Smooth or textured finishes are available in a wide variety of color choices |
Mold Steel |
LKM |
LKM2344SUPER |
LKM2344 |
LKM818H |
LKM838H |
LKM738H |
LKM2311 |
LKM2312 |
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ASSAB (SWEDEN) |
IMPAX718S |
?STAVAX S136 |
IMPAX718H |
?STAVAX S136H |
DAIDO (JAPAN) |
PX88 |
?DC11 |
NAK55 |
?DC53 |
NAK80 |
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FINKL (AMERICA) |
P20HH |
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P20LQ |
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AUBERT & DUVAL (FRANCE) |
ADC3 |
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SMV3W |
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Mold Base |
DME, HASCO, FUTABA, LKM |
Hot Runner |
MOLD MASTER, MASTER TIP, HUSKY, HASCO, DME, YUDO, INCOE, THERMOPLAY |
Standard Parts |
DME, HASCO, LKM |
Maximum mold size |
1000*1500*800mm |
Maximum shot size |
1000 gram |
Robotic Arms Assistance |
Available |
Document Format |
IGES, PRO-E, SAT, STEP, DXF, DWG Pro/E, SolidWorks, AutoCAD 14 |
Certification |
UL, ISO9001:2000, QS9000 |
Compliance |
RoHS |
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